Iscar is unveiling a new distinct milling system that contains tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has important merits as opposed to the contemporary flat, square shapes. The latest geometry has more cutting edges, positive rake face, decreased cutting forces resulting in higher performance.

Iscar is commencing a brand new unique milling system that features tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has considerable added benefits as compared to the current flat, square shapes. The new design has many more cutting edges, positive rake face, decreased cutting forces causing in better performance. The carbide inserts are screw-clamped on the outside of various milling cutter types, providing optimum conditions also for heavy-duty applications with incredible surface quality, saving numerous finishing operations. End mills are available for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert features eight cutting edges, 4 for right-hand and 4 for left-hand cutting, expanding the economy of use. The two, toward-center-slanted cutting edges furnish on one side stable and exact clamping of insert within the tool body, and on the other side, the positive axial rake angle. The usability of this positive axial rake construction lowers the cutting forces owing to softer cut and ideal penetration into the metal, as well as altering force direction which is crucial for use on new machining centers with pallet systems less stable than on the classical transfer lines.

In common applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch facilitating the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is typical to use a set of cutters, one for right- and one for left-handed operations, which indicates that all eight cutting edges of the Tangmill inserts can be employed.

Completely new ISCAR UPGRADES for Fast Metal Removal

Recent developments coming from the headquarters of Iscar, bringing the brand new Upgrade campaign, which ensures that they are looking toward the future. The completely new Upgrade campaign, proposed to be distributed at the end of year 2008, will offer new tools for milling, turning, hole making and multifunction applications, supplementing the FMR (Fast Metal Removal) tool families with one aim in mind - to boost productivity on the shop floor and to improve profits.

Iscar's focus for this year, with no doubt, are the brand new coatings, brand-new substrate formations, brand new cutting edge geometries, brand new sizes, brand new tangential clamping mechanisms and completely new coolant nozzle characteristics. Iscar's future trends incorporate innovative carbide insert grades for effectual and cost-effective machining, many cutting edges for each insert and outstanding tangential clamping mechanisms which can significantly decrease the cutting pressure. The launching of the AL-TEC, PVD coating chiefly for nodular cast iron, a-TECH, CVD coating particularly for grey cast iron and the DO-TECH, dual CVD PVD coating for enhanced strength will refashion the way industry machines cast iron. Moreover, Iscar producing mini inserts is an alternate direction within the Upgrade campaign, referring to minimizing the sizes of the Tangmill carbide inserts into Minitang, in order to facilitate fine pitch constitution which will enhance feed rates. In addition, the minimal size of the carbide inserts and their tangential position in the pockets make possible a much larger core diameter, in terms of tool design, when compared to normal radially oriented inserts.

Brand New End Mills By Iscar Can Enhance Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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